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DISCUSSION FORUMS : Forkliftaction.communicate
Forum: Lifting machines
Discussion:  Clark forklift
Number of messages: 18

START MESSAGE:
Dirk
New York, United States
Have no diagrams. Need to know where to check brake fluid and hydraulic fluid etc. on Type G.

Serial 020B-291-81

Posted 16 Oct 2008 11:45 PM Reply  Report this message
REPLIES: Sort replies by
duodeluxe
New Hampshire, United States
It seems to me that the model should be C20B and I think that you are missing a digit in the serial #. It should probably be 291-813 which puts it at a 1966.
The hydraulic filler cap which is also a breather should be on the right hand side of the engine as you are sitting on the seat and the master cylinder should be located on the right hand side under the frame near the drive tire.

Posted 22 Oct 2008 11:45 PM Reply  Report this message
Dirk
New York, United States
THANKS!  This truck ***. If you step on the brake on a incline it justs keeps rolling backward and if you are going uphill, such as loading a trailer, halfway up it starts to slip. If you put it in neutral for a few seconds then back in gear it works.

Posted 22 Oct 2008 11:45 PM Reply  Report this message
duodeluxe
New Hampshire, United States
It sounds like a problem with the inching valve or the inching master cylinder. If you take of the floor board and depress the left hand pedal you should see a lever move on the top of transmission. That is the inching valve. Either it is working intermittantly or not returning properly. There is a spring and seal kit available for the inching valve. It sounds like an easy fix (for someone that is familiar with forklift trucks). You might want to call a dealer and have them repair it before you go ripping things apart.

Posted 23 Oct 2008 11:45 PM Reply  Report this message
Dirk
New York, United States
Thanks Again

Posted 23 Oct 2008 11:45 PM Reply  Report this message
Dirk
New York, United States
What type of hydralic fluid should be put in and how much?

Posted 18 Nov 2008 11:45 PM Reply  Report this message
justinm
New York, United States

it should be DOT3
where in NY are you im on LI
email me (profile) if youre in the area and need help


-------------------------
New York, New York its a heluva town ..you know that The Bronx is up ..and im Brooklyn down

Posted 19 Nov 2008 11:45 PM Reply  Report this message
Dirk
New York, United States
Albany. Thanks for the info. One more question, I don't see a way to check how much to put in. There is no dipstick' etc.

Posted 19 Nov 2008 11:45 PM Reply  Report this message
duodeluxe
New Hampshire, United States
I think Justin was referring to the brake fluid-DOT3. The hydraulic fluid is AW32. The tank has enough hydraulic fluid in it when the mast lifts all the way up and tilts back and forth without cavitating. There is no dipstick because all the tanks are the same capacity and size. It takes alot more fluid to raise the forks 20' than it does to raise them 10'.  Make sure the forks are on the ground when you add fluid.

Posted 20 Nov 2008 11:45 PM Reply  Report this message
Dirk
New York, United States
The forks won't raise unless the mast is tilted all the way back or all the way forward. If the mast is straight the forks don't raise, does that mean it's low on fluid?

Posted 20 Nov 2008 11:45 PM Reply  Report this message
edward_t
North Carolina, United States

tilt is a double acting cylinder in almost all forklifts these days, and as such, the same amount of oil is returned to the reservoir tanks as is taken out, only the lift cylinder is single acting, taking oil from the reservoir to fill the lift cylinder.  

Modified 20 Nov 2008 11:45 PM
by poster.
Reply  Report this message
justinm
New York, United States

o whoops lol
i read the brake/ incline post and must have had that on the brain

sorry bout that


-------------------------
New York, New York its a heluva town ..you know that The Bronx is up ..and im Brooklyn down

Posted 20 Nov 2008 11:45 PM Reply  Report this message
justinm
New York, United States

if the fluid was low, as you raised the mast, it would start to shake and shutter as air is being pumped into the cylinder
if you dont see that, its a good bet the hyd fluid level is ok

as far as not lifting unless its tilted fully forward or backwards
it could be something is getting pinched as the mast moves
or maybe the opening of the relief valve as you deadhead the tilt has something to do with it in the valve

either way DO NOT ATTEMPT TO FIX THIS YOURSELF
is see youre a short time clark "user"
working on and testing the mast is very dangerous and should only be done by trained and experienced techs

please call in a reputable repair shop to diagnose this issue
i can make it but the 3 hour travel fee (eachway + tolls) might not be worth it lol

about 35$ in tolls roundtrip

-------------------------
New York, New York its a heluva town ..you know that The Bronx is up ..and im Brooklyn down

Posted 20 Nov 2008 11:45 PM Reply  Report this message
Dirk
New York, United States
The only reason I thought the fluid might be low was that it leaves puddles whenever it sits for awhile

Posted 20 Nov 2008 11:45 PM Reply  Report this message
justinm
New York, United States

thats just an old machine "marking its spot"
you should be checking all the fluids as part of your normal operation

but you do have an issue
the mast should raise regardless of the tilt angle
thats very wrong id get that looked at and see if the guy can spot the leaks while hes there, may just be loose fittings or clamps
or
every seal and gasket in the machine is leaking lol

-------------------------
New York, New York its a heluva town ..you know that The Bronx is up ..and im Brooklyn down

Modified 22 Nov 2008 11:45 PM
by poster.
Reply  Report this message
Submariner
Texas, United States
   The lift problem is probably the age of the machine. You have an alternate path through the control/spool valves and or the tilt cylinders. The previous advice about hiring an experienced professional is solid advice. Understand Clark has never been a stable company and of sound engineering practices. By that I mean they utilized very strange technology; whether converting a diesel engine to propane or using wet brakes inside the transmission. Clark has been sold, gone out of business, etc. many ti mes. You will need a very good mechanic for this unit. The average forklift mechanic will have his lunch eaten by an odd Clark design.  You need to evaluate the mechanic you choose carefully and understand it may cost a lot to repair. Also you may not be able to get parts.

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Veni, vidi, vici.- Julius Ceasar Value an honest mechanic, he earns his pay.

Posted 1 Dec 2008 11:45 PM Reply  Report this message
duodeluxe
New Hampshire, United States
I disagree with Submariner. This truck was built when Clark was king and had about a 40% market share. I am quite confident that you can get any part that you need for this truck although in some instances you may have to settle for a used one.
This trucks is very basic and any backyard mechanic can probably fix it.

Posted 1 Dec 2008 11:45 PM Reply  Report this message
justinm
New York, United States

yea i agree with duo
this machine may be old but since sooo many were built and are still in service to this day, most of the parts should be readily available still

theyre still money makers (mostly for clarks parts sales though lol)
back then, they used a lot of common parts so aftermarket should have good parts coverage too

-------------------------
New York, New York its a heluva town ..you know that The Bronx is up ..and im Brooklyn down

Modified 2 Dec 2008 11:45 PM
by poster.
Reply  Report this message


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